Rami Mansour

Rami Mansour is a Tenure Track Assistant Professor in the Department of Mechanical and Production Engineering at Aarhus University, under AU Engineering. His research is centered on mechanical behavior of materials, particularly in additive manufacturing, fatigue, plasticity, and fiber-based networked materials. He contributes to advanced modeling and experimental validation in material science and production engineering.

Research Interests: His work spans additive manufacturing, fatigue and fracture mechanics, cyclic plasticity, stochastic modeling of fiber networks, and thermal stress analysis in metal 3D printing. He investigates how microstructural evolution and process parameters affect material performance and durability.

The recent publications show a strong focus on fatigue life prediction of stainless steels (304L, 316L), damage modeling in anisotropic materials, and data-driven approaches such as machine learning for moisture dynamics. There is a consistent integration of numerical simulation with experimental validation, especially in additive manufacturing and fiber network mechanics.

Scientific Projects:

• ACCURATE: Achieving Resilience through Manufacturing as a Service, Digital Twins and Ecosystems (2024–2026)

Collaborations and Advising: While no formal students are listed, he collaborates extensively with researchers including M. Subasic, M. Alzweighi, A. Kulachenko, and G. Hultgren. His involvement in large-scale modeling and experimental projects suggests active supervision and team leadership. He is engaged in interdisciplinary work bridging mechanics, materials, and digital manufacturing.

Laboratories and Facilities: His work involves advanced laboratories for mechanical testing, additive manufacturing (including electron beam melting), and computational modeling. The department supports experimental and simulation-based research in production engineering and material behavior.