Kunal H Kate

Dr. Kunal H. Kate is an Associate Professor in the Department of Mechanical Engineering at the University of Louisville. His research focuses on advancing manufacturing technologies such as 3D printing and powder injection molding (PIM), with a particular emphasis on high-performance materials like ceramics, metals, and polymer composites. He collaborates with NASA's FabLab on in-space manufacturing projects and works with the U.S. Department of Commerce's MBDA to support minority businesses through 3D printing innovation. Dr. Kate holds a B.E. in Chemical Engineering (2009, VIT), M.S. (2013), and Ph.D. (2015) in Materials Science from Oregon State University.

Research Interests
His work spans additive manufacturing processes (especially metal fused filament fabrication), material characterization, and sustainable composites. Key areas include optimizing material feedstocks for MF3, studying sintering dynamics of titanium alloys, and developing bioplastics from agricultural byproducts like soy hulls. His contributions bridge fundamental materials science with industrial applications in aerospace, medical, and transportation sectors.

Grants & Collaborations
Recipient of funding from NASA (FabLab initiative), US Department of Commerce, and United Soybean Board. His lab actively explores process-structure-property relationships in AM materials and contributes to advancing energy-efficient manufacturing techniques.