David Jack

Dr. David Jack is a Professor in the Department of Mechanical Engineering at Baylor University’s School of Engineering & Computer Science. He leads the Scientific Innovations in Complex Engineering Materials (Sic'em) research group, focusing on advanced composite materials, numerical modeling, and non-destructive evaluation (NDE). His teaching includes core mechanical engineering courses such as Dynamics, Strength of Materials, and Finite Element Methods at both undergraduate and graduate levels.

• PhD, Mechanical and Aerospace Engineering, University of Missouri-Columbia (2006)
• MS, Applied Mathematics, University of Missouri-Columbia (2006)
• MS, Mechanical and Aerospace Engineering, University of Missouri-Columbia (2003)
• BS, Mechanical Engineering, Colorado School of Mines (2001)
• BS, Engineering Physics, Colorado School of Mines (2001)

Dr. Jack’s research centers on constitutive modeling of composites, fiber orientation in polymer systems, non-destructive evaluation using ultrasonic and imaging techniques, and multifunctional materials including carbon nanotube networks. His work spans from micro-scale modeling to full-scale structural performance, with applications in aerospace, automotive, and energy sectors. He specializes in predictive modeling of composite processing and performance, and in developing novel NDE methods such as quantitative ultrasound and phased array inspection.

His recent publications highlight advancements in finite element modeling of woven composites, fiber orientation prediction in injection molding, electrical conductivity of nanotube networks, and cure-induced deformation in laminates. These works reflect a strong trend in computational mechanics, multiscale modeling, and experimental validation of advanced materials.

• FAA 8100-9 Statement of Compliance with Airworthiness Standards (6 completed)
• 6 issued patents in NDE technology
• 18 pending patents in NDE and composite inspection

Dr. Jack advises multiple PhD and master’s students and leads a large research team within the Sic'em lab. His group has secured significant research outcomes, including technology transfer through Verifi Technologies and the establishment of the ISO 17025-accredited MTAC (Materials Testing and Characterization) facility. The lab operates within the 12,000 sq. ft. BRIC facility, with plans to expand by 7,000 sq. ft., and is equipped with advanced imaging, structural testing, and materials fabrication systems.

The Sic'em research group maintains dedicated facilities for materials synthesis, manufacturing, NDE/NDI, and high-resolution imaging. It hosts Baylor’s MTAC facility and supports industry collaboration through shared prototyping and testing infrastructure. The lab employs advanced equipment including micro-CT systems, scanning electron microscopes, robotic ultrasonic inspection, rheometers, and large-scale additive manufacturing systems.